Brainchild Btc-9300 Manual

Brainchild Btc-9300 Manual

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Brainchild Btc-9300 ManualThe process and application needs will be your first concern when you want to choose a programmable temperature controller the number of segments and programs. The Fuzzy Logic technology enables a process to reach a predetermined set point in the shortest time, with the minimum of overshoot during power-up or external load disturbance. The units are fully programmable for PT100 and thermocouple types J, K, T, E, B, R, S, N, L with no need to modify the unit. A programming port is available for loading the configuration data with no need to use the keypads on front panel. BTC-2500, BTC-9300: NEMA 4X(IP65) front panel, IP 20 housing and terminals Installed on the hot runner system for temperature control of runners and gates to stabilize the quality of the plastic. Temperature control on the mold temperature machine, indirectly adjusting the temperature of the mold by adjusting the temperature of the hot fluid, can improve the production efficiency of the product and reduce the generation of defective products. When the error is small, the improved PID algorithm is used for adjustment and can be automatically adjusted. Learn and memorize some of the characteristics of the controlled object to optimize the effect Please click on “ Cookies ” for detailed information on the use of cookies on this website. If you click “Yes, I agree”, cookies will be activated. If you do not want cookies to be activated, you can opt out here. The settings can be changed at any time under “Cookies”. These options allow BTC-9300 to be integrated with supervisory control additional option. These options allow BTC-9300 to be integrated with supervisory control. Variable Period Full. The controller performs close loop control under its normal control mode condition. The controller will maintain its normal control mode when you are operating user menu, The controller will maintain its normal control mode when you are operating user menu, Sleep Mode: Sleep Mode:.http://mvpvo.ru/userfiles/breville-juice-fountain-plus-manual.xml

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Before installation or beginning any troubleshooting in this instrument. Before installation or beginning any troubleshooting procedures the power to all equipment must be switched off and isolated. Switch Before wiring, verify the label for correct model number and options. Switch off the power while checking.Care must be taken to ensure that maximum voltage rating specified on the Care must be taken to ensure that maximum voltage rating specified on the label are not exceeded. The Proper sensor installation can eliminate many problems in a control system. The probe should be placed so that it can detect any temperature change with probe should be placed so that it can detect any temperature change with minimal thermal lag. For two-wire RTD inputs, terminals 12 and 13 should be linked. The terminal 12. The The event input can accept a switch signal as well as an open collector signal. The unit can no longer perform event Input ) is disconnected internally. See Figure 1.3 in Section 1-3 to find the programming port location. Programmer Programmer connector and connector and ATE connector ATE connector Programmer Programmer. The BTC-9300 has the flexibility for you to select those. BTC-9300 contains a for manual tuning. BTC-9300 contains a very clever PID and Fuzzy very clever PID and Fuzzy Self-tuning: Self-tuning: algorithm to achieve a. ON-OFF control, P ( PD ) control and PID control can be used for cool control.Setup of parameters for each control combinations of control modes. Setup of parameters for each control mode are shown in the following table. Initially set 100 for CPB and examine the cooling effect. If There are at most two independent alarms available by adjusting OUT2.Now A2FN can't be selected with then output 2 will perform alarm 2 function. Two A deviation band alarm presets two reference levels relative to set point.http://gosselindesign.com/images/from_fckeditor/breville-juice-fountain-professional-je90j-manual.xml Two 2 Types of Deviation Band Alarms: 2 Types of Deviation Band Alarms: types of deviation band alarm can be configured for alarm 1 and alarm 2. A current transformer ( parts No.Similarly, if A1FN selects LB if alarm 1 is required to act as a loop break alarm.This can be easily accomplished by using the PV1 shift its actual value. It is activated as soon as SELF is alternative option for tuning the controller. The auto-tuning process is performed at set point. The process will oscillate around the set point during tuning process. Set a set point to a lower value if overshooting beyond the normal Set a set point to a lower value if overshooting beyond the normal process value is likely to cause damage. Then press Then press to enter the display mode. You can select more parameters to to enter the display mode. Select CT for IN2. The input 2 signal conditioner measures the heater current. The Event input accepts a digital type signal. The Event input accepts a digital type signal. If you want to change function of BTC-9300 from RS-232 to event RS-232. If you want to change function of BTC-9300 from RS-232 to event. The BTC-9300 provides two set of PID values. When the process value. The BTC-9300 provides two set of PID values. When the. If PV1 is selected for SPMD, the remote set point signal is sent to point signal. To process value always deviates from the first process with a constant value. To avoid an excessive overshoot process is too heavily heated or cooled. The unit can no longer perform event input Input ) is disconnected internally. To improve this a programmable low pass filter incorporated in the BTC-9300 can be used.FUNC selects FULL to provide full function. Shut off display Shut off display SLEP selects YES to enable the sleep mode. Using this Pump Control function is one of the unique features of BTC-9300. Using this PUMP: A Cost Effective PUMP: A Cost Effective function the pressure in a process can be controlled excellently.http://www.drupalitalia.org/node/75931 A typical value for PB1 is about ( ie. It can provide a zero VPFW SSR is a variable period full wave solid-state relay. It can provide a zero cross output with superior controllability compared to a conventional SSR with cross output with superior controllability compared to a conventional SSR with a fixed time base. A BTC-9300 equipped with dwell timer dwell timer used for this purpose.The PID Heat-Cool is used for the above example.Adjust SP1( here is 1.00 ) to control the difference between PV1 and PV2. Choosing P1-2 for PVMD, the PV display will show the difference value ( PV1-. Each production line is equipped with 16 units of BTC-9300 to control the temperature for the with 16 units of BTC-9300 to control the temperature for the. Use the same values of BAUD, DATA, PARI and STOP for BTC-9300's, unit. Use the same values of BAUD, DATA, PARI and STOP for BTC-9300's, PROT PROT SNA10B and BC-Net. A He uses a BTC-9300 to control the temperature of the solution under test. A COMM. The temperature and humidity are required to be recorded on a and humidity. Otherwise, all previous calibration data will be re-calibrate the controller. The display will blink a Press scroll key for at least 3 seconds. The equipments required for automatic calibration are available upon request. Pull out the PCB from the housing.PV and SPMD. At Abosolute zero: The lowest theoretical temperature. At Automatic reset (Integral): The integral function of a Automatic reset (Integral): The integral function of a absolute zero, a body would have no molecular motion absolute zero, a body would have no molecular motion control that automatically compensates for the control that automatically compensates for the. Union (EU) requirements for products sold in Europe. Kilo: The prefix for one thousand (K).RFI: Radio frequency interference.http://g8bibliotecas.com/images/braille-lite-m20-manual.pdf Surge current: A current of short duration occurring when Surge current: A current of short duration occurring when power is initially applied to capacitive or resistive loads, power is initially applied to capacitive or resistive loads, RS232 or RS485 output signal: A serial interface suitable RS232 or RS485 output signal: A serial interface suitable usually lasting no more than several cycles. A form of solid state TTL: Transistor-to-transistor logic. A form of solid state logic which uses only transistors to form the logic logic which uses only transistors to form the logic gates. gates. UL: Underwriters Laboratories, Inc. An independent UL: Underwriters Laboratories, Inc. Use the following Table as a master copy for your settings. Parameter Parameter Display Display Parameter Parameter Display Display Contained Contained Contained Contained Your setting Your setting Your setting. However, Brainchild makes no Brainchild Electronic Co.However, Brainchild makes no warranties or representations of any sort regarding the fitness for use, or the application of its products by the Purchaser. These controls have been around for many years and have a proven track record for reliability. The output can be a 2 amp relay, a 5V or 14V solid state relay drive, 0-10V or 4-20mA output. Offset and shift functions allow process values to be readily corrected when there is a sensor error and on-site recalibrations are required. Consumption - All Rights Reserved. Mobile 082 770 5711Website: www.roastech.com. Fax 086 628 4437. PO Box 31749, Fichardt Park, 9317. BloemfonteinModel: R100E. Machine Serial Number: 2013-82. March 2014. This Manual and Technical File entails the documentation and certificatesThank you for purchasing our advanced forced convection roasting machines. It is a proudly South African development and we have filed an application in Geneve for acquiring. The machine is based on high performance heat transfer combined with a simple working principle.http://melissajacksonmd.com/wp-content/plugins/formcraft/file-upload/server/content/files/1628094fce0a4f---bt-2150-manual.pdf Heat transfer rate to the roasted product is the highest on the market. The product is very evenlyThe working principle and simplicity make it easy to understand and to operate. We recommend that you take some time to read this manual, before putting the roaster into service. Working principle. FCCTR means: Forced Convection Continuous Tumble Roaster. Working Principle. Forced convection roasting is new in the sense that hot air is forced right through the product,Electric elements are used to heat the air. The heated air is continuously re-circulated, resulting in efficient energy usage. The temperature of the heated air is controlled precisely with an adjustable electronic thermostat. A perforated rotor with a screw conveyor inside gently conveys the product in the machine while itThe operator can easily find the optimal temperature and time settings for the required roastingWhen the optimal speed and temperature is set, the roasting conditions are stable, resulting inThe total surface area of each of the particles in process is utilized to transfer heat, resulting in aThe temperature of the hot air is accurately controlled, so particles will not be exposed to extremeSuper heated steam. Moisture from the product replace the hot air inside the machine within 15 minutes from start-up. This super heated steam (at atmospheric pressure) results in faster and very even heat transfer toThe machine is thermally insulated, resulting in low heat loss and effective usage of energy forThe typical running cost is less than 20 of conventional gas firedIncubation. Most of the machines are equipped with an incubation unit where the product is kept at the outletThis is an effective way to cook the products further at the downstreamManagement. Electrical interruptions does not cause any serious problems. The machine shuts off when a powerThe machine does not have to be monitored continuously.amicodipiu.com/ckfinder/userfiles/files/747-200-ready-for-pushback-manual.pdf It runs in a “steady state” where all parameters are fixed and every particle receives the sameThe machine is safe in handling impurities in the product like stones and even dangerous particlesAs soon as the set-point temperature is reached, and the rotor speed is set, the machine can run onThe product must have a low dust content, for too much small particles will result in smoke andWe have installed 85 machines in the first four years of production with an combined capacity ofOur clients range from Dairy Farmers, Veterinarians, Industrial Processors, Business People. Suppliers to big chain groups, like Central Markets USA, Woolworths and Checkers in SA, and. Universities in Arizona USA, South Africa and Namibia. We are continually improving the performance of the machines and we do intense research on moreThis precision roasting technology has already replaced micronizing equipment and extruders. It is successfully used commercially for roasting of soy, corn, coriander, groundnuts (blanch, roastNo oil is needed for nut roasting and a very even roasted product is produced with many healthNo particles are burnt, because the operator has full control of the temperature set-point and thusWe have initially developed this technology for whole soy beans. Tests have been done at the. University of Free State in Sout Africa, Eskom and private entities on several grains. They are veryRoasting of Soy is very successful, without losing any proteins and vital fiber. The trypsinThe roaster is designed for continuous use. The machine is designed for most seeds and nuts bigger than 4.5 mm. It will not get damaged if it is run without product. The rotor must be running when you putIt is better to stop the rotor when all the particles have fallen out of the machine. PLEASE do not roast material with particle sizes smaller than 4.0 mm, because it will fall throughThe dust tray. The dust tray is installed to catch small particles that would fall through the screen.http://www.mybizwebsites.com/wp-content/plugins/formcraft/file-upload/server/content/files/162809509e4073---Bt-3100-studio-manual.pdf It can beClose the dust tray underneath the unit before you start the machine, otherwise the machine will notStarting procedure. The continuous roaster is adjustable in two ways: Temperature and Time. If you would like to roast the product at a high temperature for a short time,If you want a low temperature slow roast, you can set the temperature at a theLower rotor speed means that the product stays longer inside the machine, and theWe can do 100 kg per hourFor this application we will have to change theThe incubation unit (if needed) is a thermal insulated box underneath the roaster outlet. This unitIt also make a big difference in colourThe unit is equipped with a cooling section underneath to cool the product down after incubation. The processed product is automatically discharged by the delivery auger.Before starting the machine, make sure all control switches are in the “off” position. Press the green button and start the Forced Convection Fan. Set the temperature to theThe temperature will start to rise gradually to the set value. The large red indicator light is on,When the set temperature value is reached, the red light will turn off and on, indicating that theThe electronic thermostat will turn the elements off and on as heat isThe rotor carry the product through the machine. The rotor speed is adjustable, so you can roast product fast or slow at a certain temperature. By playing around with the temperature and speed settings, you can achieve optimal roastingDo not adjust the speed while your sample is inside, because you will not know if the initial settingThe variable speed controller can be adjusted between 0 and 90 Hz. This is an indication of theYou must use it to see at what speed your product is roastedExample. Say you would like to roast groundnuts.Remember: Equal sized particles will roast equally.https://frasertechno.com/wp-content/plugins/formcraft/file-upload/server/content/files/16280951630bd7---bt-2wire-2701-manual.pdf Do not put in different size particles in one batch, because the small ones will all be darker and theFor a test run, make sure that the temperature set-point is reached and that the rotor is turning atPut 5 kg in the inlet hopper. You have to keep the inlet hopper full. The machine will continuously pull the product in. If the inlet hopper becomes empty, the FC Fan (Forced Convection Fan) will pull cool air into theYour electrician can re-tighten all the electrical connectors inside the control box after one week’sThe machine has an external bearing on the rotor drive shaft. This bearing can be greased everyThe other end of the rotor is supported in a Teflon Ring inside a taper-lock bush that may needElements may fail from time to time, but we use elements that has a life expectancy of more thanThe bearings of the Forced Convection Fan may be replaced after 1500 hours, or when necessary. The speed reducing gearbox is designed for continuous use and an oil replacement may beThe dust trap under the rotor has to be inspected and emptied daily. This must be done moreIt is possible to test the degree of roasting of soybeans with an urease test kit from your supplier.It is very important to roast only clean seed. Seed should not be sticky or wet. It must be free-flowing. No fine particles are allowed in the product. This roaster is specifically designed to roast seeds larger than 5mm. Smaller seeds will fall through the rotor screen and build up inside the dust tray. If the dust tray is not cleaned out and the small seed, fines or dust builds up in the dust tray, it willThis will result in the fan blowing the seed over the electrical elements and the seed will land onThe seed will then build up on top of the seals, and reach the electrical elements, resulting in anIn the unlikely case of an internal fire, smoke will emerge from the roaster outlet. The electronic temperature controller will sense that the temperature inside the machine exceed the.amazinganimalworld.com/images/animals/files/747-200-operating-manual.pdf The alarm in the temperature controller will stop the forced convection Fan. This will limit the oxygen supply to the internal fire, and the fire will diminish or die. The rotor will carry on feeding the product through the machine. When the temperature has dropped to the set point on the Temperature Controller, the alarmWater will deform the hot surfaces in the roaster, causing permanent damage to the inside ofKeep all body parts (especially eyes and hands) away form the outlet of the roaster. Super heated steam escaping with the roasted product can be hazardous. The dust tray is hot and can be hazardous. Do not open the dust tray while the machine is running or cooling down. Do not try to grab roasted products out of the incubation tray while the machine is running.Keep the outlet of the roaster away from flammable materials.The Yaskava J1000 VSD can be controlled remotely or locally. The way that the VSD is wired on your machine is for local control. Local means: Control is done on the VSD keypad. If you press this key, a small green light will light up next to the Lo side of the key. This means that the VSD is in “Local control mode”. Always put it in this mode after you have switched the power on.To change the speed:If the read-out says “End”, then theGeneral Components, Electrical Components and Mechanical Components. Model R100E. Serial NumberNo. Description. Specification. Qty. Application. Frame ComponentsFrame Structural steelFrame ladder and control boxFrame Structural steel. Rotor Structural steelFoot Pieces. Rotor Main shaftDust collection under machine. Housing Components. Plate. PlateDust Tray. Aerolite Glass Wool. InsulationElectrical Components. Roastech R100E. No. ApplicationUKP-633-PM Panel Mount Isolator 63AFor 22mm SwitchesMountLEAR Clipin Neutral barMini Rail For LEAR Neutral BarLocknuts Hex Galv 25mmType J - 80mmVarispeed Yaskawa J1000Power supply to roaster. Power supp to Forced Conv. FanPower to inlet micro switch. Brainchild Temperature Controller. ThermoCouple: Type J, On-Off. AL.1: RelayYaskawa AC Drive: J1000. Supply Voltage: 230 V, 50 Hz, Single phase. Output: 230V ac, Three phase. Capacity: 250 Watt. Frequency setting: 0 to 95 Hz. Motor to be connected in DELTA configuration. Allen Cap Bolts Grade 12.9 M10x25. Nylock Nuts: Mild Steel M10QtyGasket Sealant Silicon. Laquer thinners. Bearings. ApplicationTaper-Locks. ApplicationRotor intake mainshaft: EN8 - 25mm x 75mmRotor drive. ChainsStage 1 Worm gearbox-NMRV30, Ratio 1:15Combination kit - NMRV30 to NMRV50Stage 2 Worm Gearbox - NMRV50,25mm shaft, Ratio 1:15Outlet flange for NMRV50 - (Fit onto F205 Flange Bearing)Please Assemble Auger Gearbox:Stage 1 Worm gearbox-NMRV30, Ratio 1:10Gearbox Output FlangeMotors. Do not proceed beyond a warning symbol until the indicated conditions are fully understood and met. Use the Manual Installers Basic Function User Enhanced Function User System Designer Expert User Read Chapter, Read Chapter, 3, 5 Read Chapter, 3, 4, 5 Read All Chapters Read Page UM9300C. The Fuzzy Logic technology enables a process to reach a predetermined set point in the shortest time, with the minimum of overshoot during power-up or external load disturbance. The units feature three touch keys to select the various control and input parameters. Using a unique function, you can put at most 5 parameters in front of user menu by using SEL to SEL5 contained in the setup menu. This is particularly useful to OEM's as it is easy to configure menu to suit the specific application.Alternative output options include SSR drive, triac, 4-0 ma and 0-0 volts. BTC is fully programmable for PT00, thermocouple types J, K, T, E, B, R, S, N, L, 0-0mA, 4-0mA and voltage signal input, with no need to modify the unit. The input signals are digitized by using a 8-bit A to D converter. Its fast sampling rate allows the BTC-9300 to control fast processes such as pressure and flow. Self tune is incorporated. The selftune can be used to optimize the control parameters as soon as undesired control result is observed. Unlike auto-tune, Self-tune will produce less disturbance to the process during tuning, and can be used any time. 4 UM9300D These options allow BTC-9300 to be integrated with supervisory control system and software, or alternatively drive remote display, chart recorders or dataloggers. Three kinds of method can be used to program BTC Use keys on front panel to program the unit manually. Use a PC and setup software to program the unit via RS-485 or RS-3 COMM port and 3. Use P0A, a hand-held programmer, to program the unit via programming port. The PID principle is based on a mathematic modeling which is obtained by tuning the process. Unfortunately, many systems are too complex to describe in numerical terms precisely. In addition, these systems may be variable from time to time. In order to overcome the imperfection of PID control, the Fuzzy Technology is introduced. What is the Fuzzy Control. It works like a good driver. Under different speeds and circumstances, he can control a car well with experiences he had before and does not require the knowledge of kinetic theory of motion. The Fuzzy Logic is a linguistic control which is different from the numerical PID control. It controls the system by experiences and does not need to simulate the system precisely as been controlled by PID. FuzzyPIDSystemBlock Language information Digital information Fuzzifier Fuzzy Inference Engine Defuzzifier Digital information The function of Fuzzy Logic is to adjust PID parameters internally in order to make manipulation output value MV more flexible and adaptive to various processes. The Fuzzy Rule may work like these If temperature difference is large, and temperature rate is large, then MV is large. If temperature difference is large, and temperature rate is small, then MV is small. Fuzzy PID Enhances Control Stability Time 6 UM9300C. Variable Period Full Wave SSR AC Power Module UM9300D 7. Don't attempt to make any connection to these pins when the unit is used for a normal control purpose. Lockout function is used to disable the adjustment of parameters as well as operation of calibration mode. However, the menu can still be viewed even under lockout condition. SEL- SEL5 represent those parameters which are selected by using SEL, SEL,.SEL5 parameters contained in Setup menu. Parameters been selected are then allocated at the beginning of the user menu. 8 UM9300C The available key functions are listed in following table. Table. Keypad Operation TOUCHKEYS FUNCTION DESCRIPTION Press for at least 3 seconds Press for at least 6 seconds Up Key Down Key Scroll Key Enter Key Start Record Key Press and release quickly to increase the value of parameter. Press and hold to accelerate increment speed. Press and release quickly to decrease the value of parameter. Press and hold to accelerate decrement speed. Select the parameter in a direct sequence. Allow access to more parameters on user menu, also used to Enter manual mode, auto-tune mode, default setting mode and to save calibration data during calibration procedure. Reset historical values of PVHI and PVLO and start to record the peak process value. Press Press Press Press for at least 3 seconds Press Reverse Scroll Key Mode Key Reset Key Sleep Key Factory Key Select the parameter in a reverse sequence during menu scrolling. Select the operation Mode in sequence. Reset the front panel display to a normal display mode, also used to leave the specific Mode execution to end up the auto-tune and manual control execution, and to quit the sleep mode. The controller enters the sleep mode if the sleep function ( SLEP ) is enabled ( select YES ). By entering correct security code to allow execution of engineering programs. This function is used only at the factory to manage the diagnostic reports. The user should never attempt to operate this function. Lower Display, SV to display set point value, parameter value or control OUT output value etc. How to display a 5-digit number.BTC-9300 A A C F Program Code Display program code of the product for.5 seconds. OUT BTC-9300 The left diagram shows program no. ( for BTC-9300 ) with version 35. Program Version Program No. A A C F OUT BTC-9300 Display Date Code and Serial number for.5 seconds. The left diagram shows Year 998, Month July (7),Date 3'st and Serial number 9. This means that the product is the 9 'th unit produced on July 3'st, 998. Note that the month code A stands for October, B stands for November and C stands for December. Date Code Date (3'st) Month (December) Year (999) A A C OUT F Display the used hours for.5 seconds. The left diagram shows that the unit has been used for hours since production.For actual application the number of available parameters depends on setup conditions, and should be less than that shown in the flow chart.The controller will maintain its normal control mode when you are operating user menu, setup menu or display mode, reloading default values or applying event input signal. Under certain conditions the normal control mode will transfer to an Exception Mode. The exception modes include Sleep Mode, Manual Mode, Failure Mode, Calibration Mode and Auto-tuning Mode. All these modes perform in an open loop control except the auto-tuning mode which performs ON-OFF plus PID close loop control. The mode transfer is governed by the priority conditions. A lower priority mode can not alter a higher priority mode, as shown in Figure.6. Priority? Mode System Modes Sleep Mode See Section 4-. Manual Mode See Section 3-. Failure Mode See Section 3-6. Calibration Mode See Chapter 6. Auto-tuning Mode See Section 3-9. Normal Control Mode See Section 3-3, 3-5, 4- High Sleep Mode. No Yes Manual Mode? No Figure.6 System Mode Priority Yes Failure Mode. No Low Yes Request Calibration Mode Request Auto-tuning Mode Request Normal Control Mode The calibration mode, auto-tuning mode and normal control mode are in the same priority level. The sleep mode is in the highest priority. UM9300C Before installation or beginning any troubleshooting procedures the power to all equipment must be switched off and isolated. Units suspected of being faulty must be disconnected and removed to a properly equipped workshop for testing and repair. Component replacement and internal adjustments must be made by a qualified maintenance person only. To minimize the possibility of fire or shock hazards, do not expose this instrument to rain or excessive moisture. Do not use this instrument in areas under hazardous conditions such as excessive shock, vibration, dirt, moisture, corrosive gases or oil. The ambient temperature of the areas should not exceed the maximum rating specified in Chapter 8. Unpacking Upon receipt of the shipment remove the unit from the carton and inspect the unit for shipping damage. If any damage due to transit, report and claim with the carrier. Write down the model number, serial number, and date code for future reference when corresponding with our service center. Mounting Make panel cutout to dimension shown in Figure. Take both mounting clamps away and insert the controller into panel cutout. Install the mounting clamps back. Switch off the power while checking. Care must be taken to ensure that maximum voltage rating specified on the label are not exceeded. It is recommended that power of these units to be protected by fuses or circuit breakers rated at the minimum value possible. All units should be installed inside a suitably grounded metal enclosure to prevent live parts being accessible from human hands and metal tools. All wiring must conform to appropriate standards of good practice and local codes and regulations. Wiring must be suitable for voltage, current, and temperature rating of the system.