Burn Easy Incinerator Manual - [Unlimited Free EBooks]

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Burn Easy Incinerator Manual - [Unlimited Free EBooks]When consideringFor 3 generations we have been a small family owned facility that has taken great pride in customer satisfaction by constructing a simple to use yet high quality cremator. Through the years the Burn-Easy incinerator has led the industry in reliability, cost saving functionality, and hassle free maintenance. Our time tested, customer approved design is currently available in 11 models with 2 different styles. Burn-Easy incinerators are currently being used for a wide variety of applications. They include all phases of swine and poultry production as well as beef, dairy, veterinarians, humane societies, small and large pet cremation services, law enforcement offices, international hospitals, road kill facilities, butcher shops, small pet breeders, hunting and fishing outfitters and taxidermist studios. Burning chamber where flames and heat pass over and around. The carcass instead of from the bottom up. This results in a cleaner more thorough burn. Our one of a kind material has been perfected over the past 20 years to provide you with features that cant be found in any other cremator. Not only does our liner insulate but it also acts as a burner by reflecting heat and distributing it evenly over and around the carcass. This ensures that the liner is of the highest quality and any defects are eliminated before the tile is placed in your unit. The advantage of using block form over solid pour is that it is easily repaired and can be replaced in the field. We designed the liner so that it can be repaired not replaced. You can change individual tile easily and effectively when necessary. The liner may also be completely replaced in your shop in about 4-5 hours with commonly used tools. You can replace your liner for roughly half the cost of buying another unit. This feature is only found on the Burn-Easy.http://veneziaps.com/updata/ndata/20200912045215.xml

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When the temperature inside the chamber reaches the desired level, the burner shuts down, but air is then forced into the chamber so that the carcass continues to burn. Independent major university studies show the unique design of the Burn Easy Cremator saves up to 65 on fuels consumption, resulting in a savings of more than a gallon of fuel per hour. LP, Natural Gas, and Diesel. After 40 years our basic design has proven to be the industry standard. This allows you to unload and move your unit easily without special equipment. Test booklets are available through the factory. We can assist you in completing any necessary forms. We are currently working on making our websites more accessible. If you have any issues navigating our site, please feel free to contact us via phone at 910-594-0219 and ask for the web ordering department. They include all phases of swine and poultry production as well as beef, dairy, veterinarians, humane societies, small and large pet cremation services, law enforcement offices, international hospitals, road kill facilities, butcher shops, small pet breeders, hunting and fishing outfitters and taxidermist studios. If you have any issues navigating our site, please feel free to contact us via phone at 910-594-0219 and ask for the web ordering department. The main items in the list are in the order of most frequently asked questions. Too much inlet air is pulled through the chamber. It is also a risk for damaging the bricks in the door opening. Diesel oil can leak from the tread and reduce the flow of fuel to the nozzle. This will in turn reduce the flow of diesel oil from the nozzle tip. The damper motor is locked and sealed from factory and should not be adjusted unless replacement of defect damper is required. Same as for leaking door gasket. It is impossible to see if there is a high quantity of water in the sludge. Sludge can easily contain 70 water or more without any visual sign like grey colour or any other indication of water.http://www.otk-alfamos.ru/userfiles/craftsman-disc-belt-sander-manual.xml The maximum mixture of water for burning sludge alone is 45 - 50 water content in the sludge. To get the sludge burning, first the water has to evaporate, then the sludge starts to evaporate, and catch fire. All capacity data is based on the IMO type sludge (20 water).This will result in poor combustion and low temperatures. Features:They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. If price is important to you follow through the cremation and incineration terms and details below before making a decision. The purpose of the second burn chamber is to combust unburned gases and particulate coming from the primary burn chamber. This secondary burn process is often considered a “cleansing process” intended to reduce stack emissions. This feature comes at a cost for added equipment and burner fuel. The effectiveness of a secondary chamber to reduce stack emissions varies. Factors to consider are what is burned and how well the incinerator is designed. The higher this has to be maintained the more it will cost you to operate. Rules in your area may dictate a higher number. Achieving and maintaining high temperature may double or triple the fuel burned. This is often confused with Operating temperature which is always less because the surrounding surfaces absorb heat and external cooler air passing inside the chambers dilutes the temperature within the chamber itself. Like operating temperature, the greater the time desired the more cost incurred due to the need for larger equipment and more fuel to heat it. If a minimum temperature is required the amount of burner fuel will increase significantly as the space volume increases. Some authorities require as much as two-seconds retention, this is six times the retention of a basic design.http://seasailing.us/node/3832 Basic designs have been in use for decades and operating without visible emissions. However, rules put in place by regulatory authorities over the recent years have typically bumped up retention time and temperature minimums. Retention time is either actual by tests or calculated. Calculated values should include excess air and waste burning. Be fair if comparing models between manufacturers. Retention time is often determined in different ways. Diesel burners are a bit less cost to buy than gas burners but long term the fuel consumed will be the dominant decision factor. Keep in mind diesel has 50 more btu per gallon than propane and propane has 2.5 times the btu per volume as natural gas. Example 1; paying 25 more for diesel over propane makes diesel a better deal. In most cases if natural gas is available that will be the most cost effective of any fuel option. Be cautious of claims from incinerator manufacturers for fuel or electrical savings that are too good to be true. Reduction can be up to 99 but cost increases with effectiveness. Are they needed? If your area requires certain emissions to be below established values then maybe you do. We have found our incinerators already meet many established requirements. Adding a scrubber may be just adding cost and complexity. Did you know a proper performing scrubber may be a couple hundred thousand dollars plus chemicals and an operator to manage it. Be diligent in comparing incinerator scrubbers filters, and needs compared to effectiveness and costs. Simple is better, simple is less cost. Firelake Manufacturing uses digital timers to st art and end the process. These timers are reliable and function as simple on-off buttons. Firelake uses internal circuit controls that are easily accessed using visible relays and terminal strips. Unless requested, we do not use hidden computer programmed features that require high skill sets to install, operate, and service.https://www.hotel-forsthaus.com/images/canon-powershot-s1is-user-manual.pdf Our incinerators and cremator equipment has easy to follow wiring diagrams which mean low cost to maintain and trouble shoot. Some competitors only extend warranties if their staff is contracted to do all the service. Firelake Manufacturing is ready to discuss options based on your application. Let us help minimize the cost to get you in to a suitable incinerator or cremator design. We are happy clear up any questions or discuss what cremator or incinerator options are best for your needs. Give us a call at (320) 275-3391 or fill out this simple form. The unit is one of the lightest in its class, facilitating deployment for virus outbreaks and disaster relief operations. It does not use cast concrete, rather a layer of fire bricks, that can be easily replaced in the field as needed. Primarily running on diesel, the MediBurn incinerator can also be fueled by heating oil or JP8. It is available in two sizes depending on the volume of waste to be handled. The modulating under air burners ensure consistent high temperatures needed to destroy infectious waste, whilst retaining the flue gas for sterilization. Simply load waste into the chamber, close the door and turn on the unit. Minimal training is required and the waste incinerator is ready to use upon delivery. It has been used with great success in eliminating medical waste during Ebola outbreaks. It is also able to destroy medical waste from other viral outbreaks like Coronavirus (COVID-19). Thermal treatment of infectious medical waste is the ideal solution for hospital waste management. Illegal dumping severely affects the environment and syringes and other waste can end up on beaches, in the ocean, in rivers and other bodies of water. The proper destruction of this waste with incineration helps prevent the spread of infectious diseases like Ebola or the Coronavirus (COVID-19). MediBurn incinerates everything from medical waste to animal remains with clean emissions. The incinerator's small footprint makes it easy to fit in facilities with limited space. Its portability and simple installation offers the flexibility for relocation. This medical waste incinerator is easy to operate and requires minimal training. Both models of Mediburn offer modulating burners and under-air technology. They also offer electronic controls for improved safety and system control. Multi-language support is available. Photos Video Documents News Used to dispose of Ebola medical waste Easy to operate controls with automatic operation through four stage burn cycle. Pre-set cycle control for efficient use of fuel. Modulating, direct-fire diesel burners. Open door sensor and door lock. Ceramic refractory can be easily replaced in the field with no special tools required. Multi fuel capability -Diesel, Heating Oil, Number 2 Fuel Oil, JP8. Easy cleanout with supplied rake. Environmentally friendly (based on actual flue gas and bottom ash analyses). Low weight facilitates shipping in emergency relief operations. Optional: Exhaust stack in different lengths. Elastec's experienced staff has backed their product through quality and timely service. Their medical waste incinerators have had a concrete impact on our service to the world’s poor.” Mark M. “The MediBurn incinerator has worked a whole cycle without any problems. Thank you.” Simon A. “The MediBurn incinerator has allowed us to reduce considerably the toxic emissions of the incineration of our hospital waste. It has allowed the infectious medical waste at the hospital to be incinerated following WHO recommendations.” Jordan D. “We’ve burnt waste with the Mediburn a maximum of 8 hours a day since receiving it and haven’t stopped. We haven’t had any major issues.” Michael T. “The Department of Health and Family Services - Environmental Health Program endorses the use of the incinerator as a consequence of successful trials at Darwin and Katherine Hospitals.www.greatquo.com/CKEdit/upload/files/Dremel-Model-290-Engraver-Manual.pdf” Northern Territory Govt (Australia) “We have installed the Incinerator as per manufacturer’s instructions and the Incinerator is well functioning. It enables our hospital to dispose of the medical waste in a safe manner.” African Union, Addis Ababa, Ethiopia “This equipment allows MSF to reduce considerably the toxic emissions of the incineration of hospital waste in a residential area of Port Au Prince, Haiti. The upper chamber pre-heats before the waste is burnt. Automatic door locking feature for safe loading and unloading of ash. Multi-lingual support is available. The control panel is used to control and monitor the incinerator. The display can be switched to show either the remaining incineration time or the temperature of the incineration gases. The control panel has indication lamps that show when each diesel burner is in operation. The automated system makes using MediBurn as easy as using a household microwave. The solid-state design makes it easier to service in the field (compared to PLC units). Drug Drop-Off Box Elastec manufactures drug drop-off boxes that can be used in conjunction with either our Drug Terminator or Mediburn for take-back programs. The boxes can be set up at locations to collect expired and unused prescription drugs so that they can safely be incinerated. Our drug drop-off boxes can be painted or wrapped with graphics to suit the needs of your location. Each box has a lockable deposit door, retrieval door for emptying, and 4 bolt anchor holes in the base. Contact us for more information. Back to top. Frequently Asked Questions What is medical waste. Any waste that is generated as a by-product of healthcare work is considered medical waste. This would include syringes, used gauze, soiled linens, and any other material that comes in contact with the body during diagnosis, research, or treatment. Is my waste hazardous. Under environmental legislation, waste is considered hazardous when it contains substances or has properties that make it harmful to human health or the environment. This can include items like gloves, aprons, gowns, syringes, IVs, bandages, and gauze. What temperature does the unit reach. It burns at 1,900F (1,000C) and can reach temperatures above 2,200F (1,250C) What electrical hookup is required. It needs a 220v, single phase power connection. It can work with 50 or 60Hz. It also requires diesel fuel for operation. Can MediBurn be used to incinerate infectious waste from an Ebola outbreak? Yes. Elastec’s MediBurn has proven itself in eliminating infectious medical waste in locations ranging from Sudan to the South Pacific, in remote healthcare facilities and developing countries on every continent but Antarctica. Agencies ranging from UNICEF to the U.S. Centers for Disease Control have found the units helpful in fighting infectious disease. How big is the fuel tank and how much fuel does it use. The on-board fuel tank holds 40 gallons. It uses 2-3 gallons per hour. How hard is this unit to operate. It is very easy to operate with little or no training. Technical support is always available by phone or email. About Elastec Contact Employment Vendor Information Workshops This site uses cookies. Read our privacy statement. You should consider upgrading your browser to improve your experience. We have everything you need to ensure efficient spill management. We hold Australia's largest stock of spill equipment, including a huge range of exclusive Elastec products. Our spill containment solutions include collapsible bunds, spill pallets and drain guards. They can be applied quickly in an emergency, and help you meet your Environmental Duty of Care. Together with our on-site training and support, you get an effective end-to-end spill solution for your business. Suitable for industrial, commercial and domestic use, they can be quickly applied to spills. That means rapid containment and clean-up. They're compact. Easy to operate. And burn with clean emissions. From medical equipment to oily rags and stained protective clothing. And incinerators are just one part of our end-to-end spill solutions. From site audits to furniture felt, SpillPro is your single point of contact for total spill control. For 15 years, SpillPro has been Australia's foremost supplier of portable incinerators. Just ask the Australian Defence Forces. Because we're their exclusive provider of medical waste incinerators. But we don't just supply equipment. We can train your staff to use it safely and effectively. Schedule services that suit your timetable. And supply accessories to boost your incinerator's effectiveness. Even if you want general spill advice. Just pick up the phone. Because we're based right here in Australia. We're your single point of contact for end-to-end spill management. Portable and flexible range SpillPro's range includes incinerators for any application. Whether you need to dispose of hazardous medical waste. Or drugs. Or just general waste following a remote spill clean-up. They're all designed and built with portability in mind.Here's a little information about each. As well as details regarding which type of incinerator may be right for your operation and application. For more information, contact us at SpillPro. For more information about our delivery areas, please get in touch with our friendly team. Incinerating waste at high temperatures is a hygienic solution for a range of waste materials and reduces waste volume by 95 per cent. Our medical incinerators can burn up to 30kg per hour of hazardous medical waste. With a small footprint, they're portable and easily transported for field operations. And because they're so easy to operate, they require only minimal basic training. Able to generate intense heat, SpillPro drug incinerators create a smoke-free burn that's more efficient than barrel burning.greatstudyabroad.com/upfiles/editor/files/Dremel-Model-230-Router-Attachment-Manual.pdfThey are suitable for a wide range of cleanup operations. That's because they efficiently burn everything from oil-soaked materials to domestic waste. Able to generate intense heat, SpillPro non-hazardous waste incinerators create a smoke-free burn. It also features high temperature castable refractory, stainless steel stack, environmentally friendly clean smoke emission and automatic diesel or gas fired burners. We also custom build to customers specific needs.This particular shape gives our incinerators high structural strength, they also feature high temperature castable refractory, Stainless Steel Stack and Diesel or gas fired burners. Our incineration system design is determined by the product to be destroyed, the preferred hours of burning and degree of sophistications required by the client.This particular shape gives our incinerators high structural strength, they also feature high temperature castable refractory, Stainless Steel Stack and Diesel or gas fired burners. Our incineration system design is determined by the product to be destroyed, the preferred hours of burning and degree of sophistications required by the client. Dual Chamber incinerators have a primary chamber with primary burner to incinerate the waste and a secondary chamber with after burner to burn off smoke and odour that occurs immediately from the primary burning process. Efficient operation of the after burner will produce visually clean emission for the incinerator stack (exhaust). More difficult waste types, such as heavy plastic content waste and bio-medical (hospital) waste plastics may require emission gas control scrubbing devices to meet environmental protection regulations in Australia and most developed countries. Please Note: Hydraulic Semi Automatic Loading Incinerators available upon request (3 phase power required) Semi Auto Loader). This system has a maximum burn rate of 250 pounds per hour. Visual verification of each stage is provided on the control panel. Operator override is achieved by a turn of a switch for semi-manual control. Integrated with the automatic system, this feature enables the unit to make all necessary adjustments automatically. A ten year warranty is offered on the stack liner. It is used for individual cremation or a maximum load size of 100 pounds. It is used for individual cremation or a maximum load size of 200 pounds. It is used for individual cremation, multiple cremations, or a maximum load size of 250 pounds. This design allows for multiple private cremations without co-mingling any remains; up to three private cremations without any cremation pans required. It is used for individual cremation or a maximum load size of 500 pounds. It is used for individual cremation, multiple cremations, or a maximum load size of 500 lbs. This design allows for multiple private cremations without co-mingling any remains; up to three private cremations without any cremation pans required. It is used for individual cremation or a maximum load size of 750 pounds. It is used for individual cremation or a maximum load size of 1,000 lbs. It is used for multiple cremation or a maximum load size of 1000 pounds. It is used for multiple cremation or a maximum load size of 1000 pounds. It is used for individual cremation or a maximum load size of 1,500 lbs. Overall, it has the same design, usage, and load size. The maximum load is 200 pounds, with a maximum incineration rate of 50 pounds per hour. This system can be loaded with up to 400 pounds of animal remains, or of a single pet cremation. The BLI 400 model has a maximum efficiency of 75 pounds per hour. The maximum load of each compartment is 35 pounds. This system has a maximum load of 800 pounds and a destruction rate of 150 pounds per hour. The BLI 800 M4 model has four separate compartments to process up to four individual cremations at the same time.This system has a maximum burning capacity of 250 pounds per hour. Its maximum burn rate is 550 pounds per hour. We'll assume you're ok with this, but you can opt-out if you wish. Accept Read More. Many paper and pulp mills incorporate them into their pollution mitigation systems. Incineration involves the high-efficiency combustion of certain solid, liquid, or gaseous wastes. The reactions may be self-sustaining based on the combustibility of the waste or require the addition of fuels. They may be batch operations or continuous as with flares used to burn off methane from landfills, and they may incorporate secondary control methods and operate at efficiency levels of 99.99, as with hazardous waste incinerators. Volume of solid waste can be reduced by up to 95. Combustion temperatures, contact time, and mass transfer are the major parameters affecting incineration performance. Limitations include high cost of supplementary fuel, high temperatures require good thermal loss control, and hot surfaces, flashback, and explosive conditions ( Hutter, 1997 ). Figure 6.4 shows a schematic of an incinerator. Figure 6.4. Incinerator components. Source: Hutter, G.M., Meridian Engineering and Technology; View chapter Purchase book Read full chapter URL: Municipal Solid Waste Incineration Process and Generation of Bottom Ash and Fly Ash Zhao Youcai, in Pollution Control and Resource Recovery: Municipal Solid Wastes Incineration, 2017 1.5.7 Operation of Incineration System The incinerator mainly consists of the grate frame, the grate, feeding hopper and chute, pusher, slag machine, furnace shell and burners, hydraulic systems of the incinerators, and other equipment and parts. Waste is fed into the hopper by a grab crane, and slips onto the pusher platform through the chute, and is then pushed into the furnace by a hydraulic pusher for incineration. The grate is moved by hydraulic devices. Waste is stirred and turned over through the reciprocating movements of the active grate and the fixed grate, and is brought into full contact with air. In addition, according to the properties of waste and rate and temperature of burning, the speed of each grate can be adjusted by hydraulic drive machines, and the primary air volume of each grate area is adjusted to ensure full combustion of waste. The slag block formed after incineration is sent into the slag pit by slag machines. View chapter Purchase book Read full chapter URL: Current Practice and Future Sustainability Dr.Salah M. El-Haggar PE, PhD, in Sustainable Industrial Design and Waste Management, 2007 Grate-type incinerator Grate-type incinerators are used for incineration of solid wastes. These types of incinerators are suitable for large irregular-shaped wastes, which can be supported on a stationary or moving alloy grate, which allows air to pass through the grate from below into the waste. Generally, grate-type incinerators have limited application for hazardous waste incineration because the high temperature required in the chamber may affect the material of the grate. The primary furnace is followed by a secondary combustion chamber, where additional air and fuel are added, to complete destruction of all toxic emissions. View chapter Purchase book Read full chapter URL: The role of waste-to-energy in urban infrastructure N.J. Themelis, in Metropolitan Sustainability, 2012 21.5.1 Waste-to-energy (WTE) emissions The incinerators of the past were major sources of volatile organic compounds and metals, but, in the last 20 years, the emissions of grate combustion WTE facilities have been reduced to very low levels. Table 21.5 shows that the average emissions of the 10 plants (including four US facilities) nominated for the 2006 Industry Award of the Waste-to-Energy Research and Technology Council ( www.wtert.org ) headquartered at Columbia University were significantly below EU and US standards. Some WTE opponents continue to cite dioxin emissions as the main reason for their opposition. The total annual dioxin emissions for the 87 WTE facilities in the USA in 2002 were less than 10 g TEQ. These plants operate on starved air basis. Such units are shipped to the site in modules, ranging in design capacity from 10 tons per day to 200 tons per day, where they are installed. Several modules can be grouped together at a single location. These “off the shelf” units can often be less costly to fabricate than the larger mass-burn facilities which require more costly field erection. Some units have been designed to incinerate solid waste under excess air conditions with either refractory furnaces or waste-heat boilers or with waterwall boilers. A majority of most units, however, have been designed to operate under starved air conditions with refractory furnaces and waste-heat boilers. A cross-section view of a typical modular combustion unit is illustrated in Fig. 3.3. A majority of modular facilities have a tipping floor and utilize a front-end loader for simplicity in waste storage and feeding. Combusting takes place in either two or three stages. First, solid waste, which is delivered to the facility, is fed into the initial combustion chamber using a ram-type feeder. A moving ram slides back and forth over fixed steps within the chamber, causing the waste to tumble down one fixed section of the grate to the next fixed section. The waste is then transformed into a low-Btu gas which is then combusted in the secondary chamber, where auxiliary fuel is often fired under excess air conditions. A discharge ram on the back end of the combustion chamber feeds this incinerated waste into an ash-quench bath. Figure 3.3. Cross-section of typical modular facility. In recent years, several manufacturers have entered the modular plant marketplace using a batch oxidation process (BOS— Fig. 3.4 ). The batch process integrates slow gasification and long exposure time at moderate temperatures followed by turbulent oxidation of gases at high temperature. The combination of relatively low temperatures and only substoichiometric amounts of air in the primary chamber during gasification do not disturb the gasification bed, which is said to minimize particulate emissions, heavy metals, and many combustion gasses. Waste2Energy, Inc., 2009. Emissions produced during the gasification process pass through to the preheated secondary chamber also called an “afterburner” where most of the remaining air emissions are eliminated. Additionally, residence time in the secondary chamber is important for proper destruction of emissions from the primary chamber. In both the EU and North America, a minimum residence time of 2 seconds is required. These modular technologies, while being cheaper, provide a burnout that oftentimes is not as good as mass burn. Also energy recovery is lower because of the size of the boiler is quite small in comparison to mass-burn heat surface ratios. Since that time, some 50 modular systems have been built in the United States ( Table 3.3 ), almost exclusively to produce process steam for neighboring industries. Some of these systems, for example, the plant in Collegeville, Minnesota, have utilized the community’s solid waste as a fuel to produce steam to a district heating loop during the winter, and electricity during the summer. The newer BOS systems appear to offer substantially lower costs of operations and maintenance. For example, the manpower required to operate these systems is generally minimal with one worker required to load the primary chamber and discharge the ash stream within an hour. Many suppliers claim nearly complete burnout between energy recovery and recycling. Last, these systems are modular and can be used or decreased in size easily.