Branson 2000 Manual

Branson 2000 Manual

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Branson 2000 ManualThe Branson 2000-Series system is process equipment for the joining of plastic parts using ultrasonic energy. It is the newest generation of product using this sophisticated technology for a variety of customer applications. We appreciate your business and are interested in helping you successfully use our products. To contact Branson for help, use the following telephone numbers, or contact the field office nearest you (business hours from 8 a.m. Use the following page to record necessary information. Plainly show the RGA number on the outside of cartons as well as inside the carton along with the reason for return. The slide system is based on eight sets of preloaded, permanently lubricated bearings. The CJ20 converter is used for the 1100, 2200, and 3300 Watt units. The following list describes the control features of the welder. Adjusts amount of air pressure applied to cylinder;. While this switch is pressed, power displays on both the NUMERIC DISPLAY and the POWER BARGRAPH. Holding RESET Reset Switch prevents a weld cycle from starting. Releasing RESET returns the welder to the ready state, if there are no non-resettable errors. This signal indicates when a start signal can be released.Some of these terms may not be available in all configurations: AB Amplitude: The amplitude at the horn face during the afterburst step. AB Delay: Time delay between the end of the hold and the start of afterburst. Many components can be harmed if the unit is dropped, shipped under improper conditions or otherwise mishandled. 3.1.1 Environmental Specifications The Integrated Welder is an electronic unit that converts line voltage to ultrasonic energy. Many of its components can be harmed if the unit is dropped or otherwise mishandled. CAUTION Heavy Object The Integrated Welder is heavy. Handling, unpacking, and installation may require assistance or the use of a lifting device. It is shipped in a sturdy cardboard box.http://goholidaysasia.com/userfiles/briel-apollo-manual.xml

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Some additional items are shipped in the box with the Integrated Welder. Table 3.3 When unpacking the Integrated Welder, take the following steps Step Action Unpack the Integrated Welder as soon as it arrives. If you are returning equipment for repair refer to Chapter 1: Safety and Support, Section 1.5 Returning Equipment for. This chapter will bring the reader to the point at which the system is functionally “ready to weld”. Save the packing material. Do NOT attempt to disassemble the column from the stand, but always keep the column support clamped together. Remove the insert from the top of the box, which can contain the booster, converter, and the toolkit. Keep clear of moving parts and do not loosen clamps unless directed to do so. 4.5.1 Mounting the Stand (Integrated Welder on Base) The base must be bolted to your workbench to prevent tipping or undesired movement. You must choose a mounting location for the hub that will support the column and actuator, and provide the hardware to mount it. There are two DIP switches that Branson uses interchangeably. The following Figures illustrate each of them. This procedure may require two persons. If the converter and booster are not assembled, perform the following steps. Torque to 220 in-lbs, 24.85 Nm. Table 4.8 Tools Tool EDP Number 20 kHz Torque Wrench 101-063-617. Mounting holes are also provided for the optional Branson leveling plate kit, which can be ordered in inch or metric. The base is a tapped for metric M10-1.5 hardware (indicated by an “M”. To prevent equipment damage, adjust the stop so that the horn will not contact the fixture or nest when no workpiece is in place. This display is in addition to the mode LEDs. If you need assistance with your 2000-series system, call your local Branson representative or contact Branson customer service by calling the appropriate department as indicated on Table 1.2 Branson. Its compact footprint conserves work space.http://cargolift-bg.com/userfiles/briefer-course-manual.xml It can be used for ultrasonic welding, inserting, staking, spot welding, swaging, and degating thermoplastic parts. A quick-disconnect fitting is suggested. Use a lockout device on the air line if required. CAUTION General Warning Synthetic air compressor lubricants containing Silicone or WD-40 will cause internal actuator damage and failure due to the solvents contained within these types of lubricants. Do not operate with covers open or removed. 2. To prevent the possibility of electric shock, make sure that the welder if properly grounded. Hold Time and the selectable Afterburst (AB) Delay parameters can be adjusted from all three welding modes. NOTICE Note that, while AB Time and AB Delay are selectable, they do not have to be set. The two parameters work in tandem - if AB Time is selected, then AB Delay must also be selected, Afterburst is used to release workpieces that stick to the horn face after welding. When these limits are set, the welder will compare the actual values to your set limits. Once set, to store the current parameters, press one or both START SWITCHES, or press RESET. Ultrasonic energy starts and you may release the START SWITCHES when trigger conditions are met, It remains on until the weld parameters are met or until a general alarm or EMERGENCY STOP occurs. Ultrasonic vibrations are activated, The POWER BARGRAPH indicates loading (usually in the 20 - 100 range).If any errors are encountered, the welder will not enter the READY state, If no errors are encountered, the welding parameters are set to those stored. If the DIP switch is OFF, this group of alarms will become non-latching alarms. If the DIP switch is ON, this group of alarms will become latching alarms. LLS Function Latchable - The LLS input met the conditions for an LLS error as defined by the LLS control DIP switches. Absolute Limit Error Latchable - Plus absolute limit exceeded Error 32 or minus absolute limit not reached, or weld aborted because of overload.http://www.raumboerse-luzern.ch/mieten/02-pontiac-grand-am-gt-owners-manual Examine all mating surfaces. If contaminants build up inside the Air Filter, you can bleed the filter by turning the brass nut on the bottom. If your Air Filter leaks or gets dirty, follow the instructions below. Failure to do this leaves the welder under potentially dangerous air pressure. The integrated welder is the ideal “entry level” system for new users of ultrasonic technology and those with lower production requirements. 2000 Series Integrated Welders include the proven technology of the 2000 Series power supply module and converter, which set the standard in ultrasonic equipment. When using the welder, the assembly operation is characterized by simplicity, speed, and efficiency. Once the system is programmed for a particular work piece, no further adjustments are required. Display of time and afterburst parameters is digital. In absolute, the weld is terminated at a predetermined point in the stroke, measured from the top of the stroke. In collapse, the weld is terminated at a predetermined point in the stroke after the horn contacts the part and the trigger switch is activated. The position display is digital. With position modes, upper and lower limit ranges may be selected. The autoranged values enable fine resolution and setup accuracy. Active choice is lighted. During initial powerup, the unit completes a self-check and identifies any fault conditions or parameter errors before indicating that the system is “ready” for operation. Get Latest Price from the seller We are committed to providing solutions that meet the needs of our customers, providing the latest in technology, both in products and processes. Headquartered in Danbury, Connecticut, we are known worldwide for developing advanced technologies, building the highest quality equipment, and providing unsurpassed technical support no matter where in the world you are located. 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